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  PON ENGINEERS P.LTD.
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Powder Coating System

Intelligent spray Gun with Digital Regulators and LED display Can be operated through a communication cable.
   
[A Complete Powder Coating Solution]
Hi-tech Powder Spray Gun
Integrated 100kv built-in Electrostatic high voltage generator for uniform Charging of profile with enhanced transfer efficiency and reduced wastage. Well balanced powder spray gun which handles all type of complex profiles flat surface & pipes.
   
[A Complete Powder Coating Solution] Powder flow, Air, fluidizing Pressures, HV Digital display.
   
[A Complete Powder Coating Solution] Rugged control panel, Easy flow feed pump.
   
[A Complete Powder Coating Solution] Spray guns are available for metallic powders

 
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Gunless Powder Coating

Powder particles are aerated in a fluidizing bed are electrostatically charged by ionized air forced through the fluidizing tile at the base chamber and rises above the chamber, forming a cloud of charged powder. [Gunless Coating System]
   
[A Complete Powder Coating Solution]
On placing the job in this cloud are attracted by the powder particles, getting coated.
   
[A Complete Powder Coating Solution] It gives uniform coating. Coating thickness is controlled by varying the voltage and the time of job exposure to the powder cloud.

 
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Automatic Feeding System

FEATURES AND BENEFITS
[A Complete Powder Coating Solution] In automatic systems the recycled powder collected from the cyclone separator is transferred to a vibrating powder siever, there it separates the dust from powder.
[A Complete Powder Coating Solution] The sieved powder is dropped in to the powder hopper and mix with the virgin powder. The whole process is monitored by powder level sensors and the PLC system.
[A Complete Powder Coating Solution] Two different Hoppers are provided for circulated & fresh powder. Touch Screen operation, Automatic fresh powder supply with level monitoring, automatic level maintaining & lense movement.

 
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Powder Sieving System

Powder sieve can be used for fresh & reclaimed powder. It uses a vibrating Screen to separate powder particles by its size. Powder particles passing through the screen are deposited in to the feed hopper, fluidized and pumped to spray System.
   
[A Complete Powder Coating Solution]
Electric vibrator motor ensures low noise & low power consumption..
   
[A Complete Powder Coating Solution] High Sieving efficiency.
   
[A Complete Powder Coating Solution] Quick and convenient color change.

 
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High Voltage Monitor

Micro Controller based instrument for measuring High voltages.
   
[A Complete Powder Coating Solution]
To monitor gun voltage & ground resistance, Portable – can be carried in a hand held box.
   
[A Complete Powder Coating Solution] Measures Tip voltages (0-100kV positive - negative).
   
[A Complete Powder Coating Solution] Measures Ground quality.
   
[A Complete Powder Coating Solution] Best Suits to powder coating & Painting Plants.

 
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Electrostatic Oil Purifiers

IMPURITIES IN MACHINE OILS & FLUIDS

The oils and fluids used in machines pick up minute solid contaminants during working. Actually oil molecules and additives break down chemically due to aging, pressure, temperature, moisture etc., and get oxidised to form polar compounds. These compounds combine together to form an insoluble sediment which is termed as vanish/tar. Most machine malfunctions are due to this contaminants which stick on to the active surfaces of the machine, increasing abrasion and reducing lubrication.

WORKING PRINCIPLE

Our range of oil cleaning systems work on the principle of electrostatic.
The oil is circulated through the special electrostatic cell provided in the machine. This cell induces electrostatic charge on suspended solid contaminants in oil/ fluids. These charged suspended particles moves under electric field and deposits on dielectric media provided in the cell.

APPLICATIONS 

Pon OilCare cleaning machine can be used for hydraulic , lubricating oils and synthetic fluids which are non conductive and have less than 500PPM moisture.

ADVANTAGES
Reduce machine down time
Machine Can be put on line
Removes both polar, non-polar & neutral particles
Filtration efficiency is down to 0.01 micron
Reduce environmental liabilities
Prevents sticking or friction of moving parts such as servo/directional valves
Increases heat transfer efficiency in heat exchangers by reducing deposits
No clogging & pressure losses as in mechanical filtration
Increases oil life and reduces maintenance

SPECIAL FEATURES
Works on 230V single / 440V three phase
Maximum power consumption: 250W Micro-controllerbased system with LCD display consisting of:
Fault indication - Oil temperature - High voltage applied - Current flow (mA) - 
Running Hrs

END USERS
Plastic Machinery Steel Industries
Construction Machinery Sugar Mill
Hydraulic Press Turbine Oil In Hydro Power Plants
Aviation Instrumentation & Refrigeration
Mining Machinery Earth Moving Equipmetns
Transmission Equipments Aluminum Extrusion Plant
Machine Tools Plywood Hot Press
Automobile Industry Servo Valve Controlled Hydraulic System
Power Press Leather Processing

 
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Oilcare Vacuum Dehydration System

PON OilCare Dehydratioin System

Fully automatic dehydration unit heats oil before injecting it into vacuum chambers. It extracts free and dissolved moisture, air and gases from the oil. Vacuum dehydration unit incorporates electrically operated vacuum pump, which is oil filled as well as double or single stage.

The dehydration unit is mobile trolley mounted, compact and user friendly. It is used for dehydrating hydraulic oil, lubricating oil, engine oil, transmission oil, engine flushing oil, gear box oil, etc.

Technical Specifications
Model : PODS50
Dimension 900(L) x 500(W) x 1550(H) mm
Weight 150 kg.
Vacuum Pump Vacuum pump with FAD 100 ltrs. / min.
Oil Flow (max.) 10-12 LPM under vacuum conditions
Perfomance Oil down to self saturation limit (200-300 PPM)
   

ADVANTAGES
Avoids oxidation and extends oil change and Avoids wear of machine components due to poor lubrication of moisture adulterated oil
Maintain load bearing capacity of oil by keeping it free from moisture, air and gases
Removes traces of moisture, dissolved air and entrapped gasses from the oil
Indirect and controlled heating of oil
Unattended continuous operation after initial start-up till completion of process.
Offline cleaning ensures uninterrupted manufacturing process

END USERS
Diesel, hydel and thermal power plants
Low & High pressure diecasting machines
Injection & blow moulding machines
Precision machines tools
Hot and cold rolling mills
Machine lubrication systems
Heavy duty earth moving / mining equipments & power transmission systems

 
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Tuburn L.P.Gas Fired Tube Heater

Most efficient and economic.
 
[A Complete Powder Coating Solution]
Energy saving up to 25% ++ compared to other type of heating.
   
[A Complete Powder Coating Solution] Power transmission through Geared motor and roller chain.
 
[A Complete Powder Coating Solution] ECO Friendly & Pollution free,
 
[A Complete Powder Coating Solution] Very safe & Hazard free due to concealed flame, Fast heating possible.
 
[A Complete Powder Coating Solution] Easy to install & Nil maintenance.
 
[A Complete Powder Coating Solution] Automatic firing & control systems
 

APPLICATIONS
Powder & Paint Curing
Aluminium extrusion – Ageing
Component curing & Drying
Liquid Heating / Hot Phospating & Degreasing
General Purpose Heating
Spices Heating
Grain Heating
 

 
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  CONTACT US AT
PON ENGINEERS P.LTD.
ADDRESS : 81, Kalyani Industrial Estate, Vanagaram Road, Athipet, Ambattur Industrial Estate
Chennai-600058 (Tamil Nadu)


Contact : Raja,

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WEBSITE : www.goldenpages.in/ponengineers
Contact Person :
Raja

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